The original estimate
for finishing this project was 75 days– and Karkela completed it in 73.
The new tenant didn’t think it was possible and they were thrilled when
Karkela succeeded.
Karkela’s
Solution
Structure:
In knocking down so many walls within the space to open it up
to accept the new offices, Karkela had to make certain the
building was structurally sound. Working with W.T.
McCullough Engineers, structural and flooring engineering,
helped to solve this problem. For example, one old exterior wall
that was demolished went clear up through the roof and needed
to be shored up on both sides where it split the roof.
A new column and steel beam system was erected to mate with
that existing roof structure and to carry the load.
Karkela was constantly challenged to be creative in retrofitting to
make the new construction work with the original building's
construction.

Water Issues:
Karkela discovered after the fourth scoop of the backhoe
there was an underground creek running directly under the
building. The creek was not going anywhere because
it been there for a lifetime. Karkela had to deal with the creek
at the bottom elevation of our footings. The loading ramps
that were designed to go down into the grade to meet the
height of the building. If the area was not pumped it would fill
up with 8 feet of water. The design of the loading
ramp was changed to go over the wet area, basically floating it. Special
pumps were added in the ground and the area
was successfully dewatered.
Past Building Use:
The metal foundry that had been in the building for
many years boiled a lot of lead and had an asbestos oven. In
earlier construction, they had used PCB – Karkela ensured that
all workers were safe. The existing concrete floor had 2 inches
of dirt and grime on it. A street sweeper cleaned the entire existing floor.
Then Karkela thoroughly shot blasted the entire floor and a new concrete floor applied over
the original floor. Karkela developed specifications
for the floor to make it adhere and bond – and not shrink and
crack up over the existing floor and reduce the potential of
it not accepting the new floor.
Over the years the
building had been abandoned, the floor had settled so much
that there was a 10-inch drop from one end to the other.
Karkela brought in a special laser screed machine to set the
precedents for the new floor height. It went from 8-1/2
inches at the center of the building to 2-1/2 at the end by
the time our work was completed. Karkela's crew laid a
perfectly flat floor in one day.
The
End Result
– Work in these old buildings is doubly
rewarding because you’re taking a proverbial sow’s ear and
turning it into a silk purse. The amazement of the
transformation was tenfold because when we walked in this
beautiful structure, Mari-Mi’s future headquarters was just
barren, greasy and very messy. Today
the building is filled with the creative, administrative,
sales, warehouse and shipping for a stationery company that
produces stationery for a lot of the high-end boutiques around
the country in the form of cards, note papers and fancy gift
items. Now the building is as creative as the company that
occupies it.